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In laboratory environments, precision and control are everything. Whether developing a new pharmaceutical compound, refining a polymer blend, or conducting experimental research, maintaining accurate material feed rates is crucial for successful outcomes.

Orbetron’s low-rate feeders, such as the OSS and OTS-Micro, provide the exact precision needed to optimize lab-based compounding systems. In this blog, we explore how these feeders enhance lab compounding processes by delivering unparalleled accuracy, control, and efficiency.

The Importance of Precision in Lab-Based Compounding

Lab-based compounding often involves working with small quantities of materials, which demands meticulous control over feed rates. Any inconsistency can lead to variation in experimental results or compromised product quality. The ability to precisely manage the flow of materials—whether it be powders, pellets, or liquids—is critical for ensuring repeatability and reliability in research and development.

For lab compounding processes, accuracy is not only about achieving the desired outcome but also about minimizing waste and optimizing the use of often costly materials. This is where Orbetron’s low-rate feeders make a significant impact, allowing researchers to conduct trials confidently and scale their findings into full production with a high degree of consistency.

Orbetron’s Low-Rate Feeders: OSS and OTS-Micro

Orbetron’s OSS and OTS-Micro feeders are specifically designed to address the challenges faced in lab compounding systems. These feeders offer advanced technology capable of handling extremely low feed rates with a high degree of precision. Let’s explore the key benefits of these feeders and how they contribute to optimizing lab-based compounding systems:

1. Precise Low-Rate Feeding

The OSS and OTS-Micro feeders are built to deliver feed rates as low as 1 gram per hour, making them ideal for applications requiring fine control. This precise feeding capability is essential for lab-based compounding where even a slight deviation can lead to inconsistent results. These feeders ensure that materials are dispensed accurately, allowing for reliable, repeatable outcomes.

2. Versatile Material Handling

Lab compounding often involves handling a diverse range of materials, each with unique flow characteristics. The OSS and OTS-Micro feeders are versatile enough to handle powders, granules, and even liquids, making them a perfect fit for multi-material compounding processes. Their ability to accommodate different material properties ensures smooth operation without the risk of bridging or clumping, which can disrupt feeding.

3. Integration with Lab Compounding Systems

Orbetron’s low-rate feeders can easily integrate with lab-based compounding extruders and mixers, providing a seamless solution for material handling. The feeders are designed to be compatible with advanced lab equipment, ensuring that material is dispensed accurately into the compounding system. This integration allows researchers to maintain full control over the feed process, leading to consistent and high-quality compounded products.

Enhancing Polymer Blends in R&D

A research team developing new polymer blends approached Orbetron for a solution to improve material consistency during lab trials. The team faced issues with inconsistent feeding rates that led to variations in the final product, making it difficult to achieve reproducible results. Orbetron provided an OTS-Micro feeder, specifically designed to handle the low feed rates required for their experiments.

With the OTS-Micro, the team was able to precisely control the feed rate of each polymer component, ensuring consistent blending and improving the quality of the compounded product. The result was a more reliable experimental process that produced repeatable results, enabling the research team to confidently proceed with product development.

Conclusion

Optimizing lab-based compounding systems requires precision, control, and adaptability—qualities that Orbetron’s OSS and OTS-Micro low-rate feeders provide. By delivering consistent, precise feed rates, these feeders help researchers achieve accurate, reproducible results, ultimately streamlining the development of new compounds. Whether in the early stages of R&D or scaling up to production, Orbetron’s low-rate feeders are enhancing efficiency and reliability in lab environments.

Ready to Enhance Your Lab Compounding System?

Contact Orbetron today to learn more about how our low-rate feeders can bring precision and reliability to your lab-based compounding processes.