Why Micro-Ingredient Feeding Matters
In many modern manufacturing processes, success depends on the precise delivery of very small quantities of material. Feeding micro ingredients at grams per hour is essential in industries like pharmaceuticals, plastics, food processing, and medical devices. Even the smallest variation can affect product quality, consistency, and compliance.
At Orbetron, we understand how demanding ultra low feed rate applications can be. Since our founding in 2011, we have focused on solving the challenges that come with accurately feeding powders, granules, and liquids at extremely low rates.
Common Challenges at Ultra Low Feed Rates
Feeding at grams per hour introduces a unique set of obstacles that traditional systems often struggle to overcome.
Some of the most common challenges include:
- Inconsistent material flow whether due to poor powder behavior or material segregation
- Accuracy drift over time at very low throughput levels
- Sensitivity to vibration and environmental changes
- Material buildup or bridging in hoppers
- Difficulty maintaining repeatability during long production runs
Summer heat can affect micro powder behavior. Warmer temperatures may increase cohesiveness or moisture absorption in some materials, making precise control even more critical.
How Precision Feeding Systems Solve These Problems
Ultra low feed rates require purpose built equipment designed specifically for accuracy and control. Orbetron designs and manufactures feeding systems that excel in these conditions.
Key solutions include:
- Continuous loss in weight technology for real time accuracy adjustments
- High resolution load cells for consistent measurement at low rates
- Customized feeder designs matched to your specific material characteristics
- Gentle handling methods that protect delicate powders
- Integrated controls that adapt to process conditions
Our disc feeders, single screw feeders, and twin screw feeders are engineered to perform reliably at feed rates as low as 1 gram per hour.
Tailored Systems for Unique Applications
No two processes are alike. That is why Orbetron goes beyond off the shelf solutions. Our in house engineering team works closely with customers to design systems that fit their exact needs.
Customization options include:
- Feeder size and geometry selection
- Single or multi component configurations
- Integration with loss in weight batching or gain in weight batching systems
- Compatibility with existing production equipment
- Lab and production scale solutions
Whether you are formulating micro additives for plastics or dosing active ingredients in pharmaceutical applications, Orbetron delivers systems built around your process.
Supporting a Wide Range of Industries
Precision micro feeding is critical across many sectors. Orbetron proudly supports industries including:
- Plastics and compounding
- Nutraceutical and pharmaceutical manufacturing
- Food and beverage processing
- Health and beauty products
- Chemicals and specialty materials
- Medical devices and R and D labs
Our partnerships with companies like Krauss Maffei, Mahr Meter Mix Systems, and Technovel Corporation allow us to integrate feeding, liquid handling, and extrusion technologies into a seamless solution.
A Trusted Partner in Precision Feeding
From our early disc feeder designs to our latest low rate batching systems, Orbetron continues to evolve with manufacturing technology. Our commitment remains the same. Deliver precise, reliable, and customized feeding solutions that help our customers succeed.
If your process demands accuracy at grams per hour, Orbetron is ready to help. Contact our team to explore how our precision feeding technologies can improve consistency, efficiency, and confidence in your production process.